3PE /Pete Anticorrosion Steel Pipe Coating Machine
Product description
2PE,3PE and FBE Epoxy coated steel pipe is widely used in pipeline systems for the transmission of oil, gas, water and other fluids. They have high resistance to corrosive from chemicals, moisture, harmful environment, etc.
3 layer PE anti-corrosion coating consists of first FBE coating, middle adhesive layer and outer polyethylene layer.
Bend Pipe 3PE Coating Equipment is used to bend pipe 3PE coating, it consists of bend pipe transportation equipment, bend pipe blasting machine, bend pipe intermediate frequency heating, bend pipe 3PE coating, bend pipe spraying cooling
First layer is Fusion bonded epoxy layer (FBE> 100µm), the second layer is adhesive (AD) 170 ~ 250µm, and the third layer is polyethylene (PE) stripe 2.5 ~ 3.7mm.
3PE steel coating pipe has the features of high mechanical strength, excellent electrical insulation performance, Process accuracy and environmental friendliness.
Product Parameter
Overall dimension: 20 m X 15 m
Total water consumption: 30 cubic meters
Total power consumption: 450 kilowatts
Total gas consumption: 6 cubic meters/min.
Temperature condition: the temperature inside the workshop is higher than 5 degrees.
The diameter of steel pipe: 426, 630, 720, 820, 1220
Curvature radius: 4-6D
Bending angle: 15-90 degrees.
Steel tube wall thickness: 8 mm -12 mm
Epoxy powder thickness: ≥170 um
AD copolymer adhesive thickness: 170-250 um
PE layer thickness: 2.5 - 3.7 mm
Application
The three-layer HDPE stripe winding process, with epoxy powder coating as bottom layer and binding adhesive as second layer, is the widely used technique in steel pipe anti-corrosion all over the world. The anti-corrosion steel pipe are applied in oil, gas and water supply pipelines.
Three-Layer structure of 3PE anti-corrosion pipe
The three-layer PE anti-corrosion structure includes fusion bonded epoxy-powder bottom layer, polymer adhesive middle layer and polyethylene outside layer. The epoxy powder is a kind of thermosetting nontoxic coating, forming the high molecular weight cross-linking structure coating after solidifying, featuring good chemical anti-corrosion and high mechanical properties. Function of epoxy layer is to form continuous coating and to provide the steel tube surface with good chemical resistance and cathodic disbanding resistance. The function of polymer adhesive is to agglutinate the epoxy layer and the polyethylene outside layer, which unites all three layers together. The polyethylene layer protects the pipe from abrasion, bump and water.
Technological flow
Upload pipes→pipes conveyor→rust removal→intermediate frequency heating→Epoxy powder coating→Middle layer &polyethylene stripe winding→water cooling→pipes conveyor→ pipe chamfer→unload pipes
Blasting machinery
steel pipe conveyor
FBE Coating machinery
PE/PP layer wrap extruder line
Main Equipment of 3PE anti-corrosion coating processing
Main Equipment of 3PE anti-corrosion coating processing
| No. | Name | Set |
| A. Derusting Equipment |
| 1 | Pipe-conveying Equipment | 1 |
| 2 | Shot Blast Cleaning Machine | 1 |
| 3 | Cyclone Dust Collector | 1 |
| 4 | Pulse dust collector | 1 |
| 5 | Centrifugal exhaust fan | 1 |
| 6 | Rust removal equipment PLC | 1 |
| B. Coating equipment |
| 1 | Coating transfer equipment | 1 |
| 2 | IF heating device | 1 |
| 3 | Powder spraying device | 1 |
| 4 | Automatic loading dryer | 2 |
| 5 | SJ-65/30 Extruder | 1 |
| 6 | SJ-180/30 Extruder | 1 |
| 7 | Hot melt adhesive extruder die | 1 |
| 8 | PE sheet extruder head mold | 1 |
| 9 | Hot melt adhesive/PE sheet coating device | 1 |
| 10 | Environmental Protection Ventilation equipment | 1 |
| 11 | Cooling Spray equipment | 1 |
| C.Platform Equipment |
| 1 | Steel pipe platform | 1 |
| 2 | Post-rust removal transition platform | 1 |
| 3 | Product tube storage platform | 1 |
| 4 | Hydraulic Equipment | 3 |
| D.Groove Equipment |
| 1 | PE Beveling Machine | 2 |
| 2 | Hydraulic Lifting and Turning Machinery | 1 |
| 3 | Hydraulic Equipment | 1 |
| 4 | PLC | 1 |
| E.Compressed air Equipment |
| 1 | Screw Air Compressor | 1 |
| 2 | Cold dry machine | 1 |
| 3 | Precision filters | 3 |
| 4 | Gas tanks | 1 |
Product Tags:
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Steel Bend Derusting & Anticorrosion Coating Machine 4D 5D for Oil Gas Pipeline Marine Pipeline Images
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